KeySplint Soft is the original flexible splint resin from Keystone Industries — patent-pending chemistry that combines the strength to protect against bruxism with the flexibility patients actually wear. Open-DLP version, validated on Asiga, Phrozen, Elegoo, and the rest of the 385-405 nm ecosystem.
Three-color lineup: a slight violet tint (the original 4200005/4220005), pink (4200151/4220151) and blue (4200175/4220175) for visual identification or patient preference. Same FDA-cleared chemistry across all three. Cleared in the United States for splints, nightguards, mouthguards, repositioners, and bleaching trays.
ASTM D790 strength on the proprietary Soft formulation.
ASTM D638 — flexes through bite cycles without tearing.
ASTM D2240 hardness band engineered for Soft-splint comfort.
Tinted, Pink, and Blue — same chemistry, three patient preferences.
Long-wear flexible protection for grinders.
TMD therapy with Soft-splint indication.
FDA-cleared in the US for whitening tray fabrication.
Recreational and youth athletics.
Post-orthodontic Soft-comfort retention.
EU/Canada indication — Soft bite plane therapy.
Most splint resins on the market are either rigid like a hockey puck or so flexible they tear. KeySplint Soft sits in the engineered middle: tough enough to absorb a 200-pound bruxism load, flexible enough that the appliance moves with the jaw rather than fighting it. That's why patient compliance jumps when labs switch to it.
And unlike the Carbon-exclusive Soft Clear variant, this open-DLP version runs on whatever 385-405 nm machine your lab already owns. No Carbon contract required — three years of shelf life, three colors, ship-from-Florida via USDD.
| Material Class | Light-curing biocompatible photopolymer resin |
| Composition | Methacrylate, photo-initiator, inhibitor, pigment |
| Indication (US) | Mouthguards, nightguards, splints, repositioners, bleaching trays |
| Indication (EU) | Bite planes, mouthguards, nightguards, snoring appliances, splints, repositioners |
| Ultimate Flexural Strength (ISO 20795-2) | 2.6-4.4 MPa |
| Flexural Strength (ASTM D790) | 44-47 MPa |
| Flexural Modulus (ASTM D790) | 1100-1400 MPa |
| Tensile Strength (ASTM D638) | 52 MPa |
| Young's Modulus, Tensile (ASTM D638) | 1790 MPa |
| Elongation at Break (ASTM D638) | >110% |
| Shore D Hardness (ASTM D2240) | 80-85D |
| IZOD Impact, Notched (ASTM D256) | 45-48 J/m |
| Water Sorption (ISO 20795-2) | <18 µg/mm³ |
| Density | 1.0-1.1 g/cm³ |
| Viscosity | 600-800 cP |
| Color Options | Light Violet Tinted (default), Pink, Blue |
| Printer Wavelength | 385-405 nm DLP / mSLA |
| Biocompatibility | ISO 10993-1 + USP Class VI PASS |
| Regulatory | FDA 510(k) Class II, Health Canada, CE Class IIa |
| Shelf Life | Three years guaranteed at delivery |
Always verify the latest validated-printer list at the manufacturer's site before printing — Keystone updates validations regularly.
Full library including KeySplint Soft polishing protocol.
KeyPrint Video Library (Polishing, Workflows)Same-day shipping from Florida. Volume pricing for 4+ bottles. Ask about distributor terms.
Add To CartCall A SpecialistWorks With: Carbon M-Series & L1 · Asiga MAX/PRO 4K · Phrozen Sonic family · Elegoo Mars/Saturn · LuxCreo iLux Pro Dental · Shining 3D AccuFab · SISMA Everes · Zortrax Inkspire 2 · NextDent 5100. Always verify the latest validated-printer list at keystoneindustries.com before production printing.
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